10 Best Fmea Courses and Certifications Online

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Close up iPhone showing Udemy application and laptop with notebookFailure Mode and Effects Analysis (FMEA) is a systematic approach used to identify and prevent potential failures in a product or process. FMEA is widely used in various industries to analyze the potential risks associated with a product or process and to develop strategies to mitigate those risks. With the increasing demand for FMEA expertise, many online courses have emerged, offering comprehensive training on the topic. In this article, we will explore some of the best FMEA courses available online and provide an overview of their features and benefits.

Here’s a look at the Best Fmea Courses and Certifications Online and what they have to offer for you!

10 Best Fmea Courses and Certifications Online

1. FMEA and RCM Failure Mode Risk Management Fundamentals by Mike L (Udemy) (Our Best Pick)

The FMEA and RCM Failure Mode Risk Management Fundamentals course is designed to teach students about Failure Mode and Effects Analysis and Reliability Centered Maintenance Fundamentals through a comprehensive video course. The course provides fundamental knowledge on FMEA and RCM, as well as real business applications of these concepts. It is ideal for reliability or maintenance professionals who are looking to kick start their professional career or for engineering consulting firms who need to produce an effective RCM business plan for clients.

This course is not limited to any specific industry and can benefit anyone with an interest in careers related to electrical engineering or safety. The course covers the Seven Questions of Reliability Centered Maintenance (also known as Seven Basic Tools of Quality) and FMEA fundamentals, giving students an edge over their competitors. The course is divided into eight sections, including Introduction, Reliability Centered Maintenance Basics, Failure Modes and Effect Analysis, Failure Consequences, Proactive Maintenance, Default Actions, RCM decision process, and Conclusion.

Overall, the FMEA and RCM Failure Mode Risk Management Fundamentals course is an excellent resource for anyone looking to gain a deeper understanding of FMEA and RCM and how to apply them in real business situations. By enrolling in this course, students will acquire core fundamental knowledge and skills that will be useful throughout their careers.

2. Risk Management: Master FMEA/FMECA & Criticality from A to Z by Marco CATANOSSI (Udemy)

The Risk Management: Master FMEA/FMECA & Criticality from A to Z course is designed to help individuals become experts in risk analysis and management. The course utilizes the most widely used and accepted methodology, FMEA/FMECA. Through this course, participants will be able to perform a complete Failure Mode and Effect Analysis, Criticality Analysis, and master indexes like Risk, Risk Priority Number, Failure Mode Failure Rate, among others.

Risk Management is a fascinating field that helps in managing hazards and their probabilities. The course shows how this discipline is widely used in various fields and is sometimes required by legislation. The course covers many different techniques for risk evaluation, but the most widely used and accepted is FMEA/FMECA. The methodology follows a bottom-up approach that estimates the final effect and evaluates its consequences, starting from the failure of a component or process.

The course curriculum covers both FMEA and Criticality Analysis, starting from the basic qualitative analysis to the more complex quantitative criticality analysis. The International Standards IEC 60812 is used as a reference for FMEA and the qualitative and semi-quantitative FMECA. For quantitative criticality analysis, the methodology borrowed from the US military Standard MIL-STD-1629 is used, which provides an accurate numerical methodology for criticality calculation. The course also covers Process FMEA, PFMEA, and Design FMEA, DFMEA, with various examples.

The course is designed for individuals who work in the design field, particularly product design or electronic design. The course provides valuable information and concepts that can be transferred to other fields. At the end of the course, participants will be able to perform a complete Failure Mode and Effect Analysis and a Criticality Analysis.

3. FMEA Training | FMEA Specialist Certification (Accredited) by Advanced Innovation Group Pro Excellence (AIGPE) (Udemy)

The FMEA Training | FMEA Specialist Certification (Accredited) is a comprehensive training program provided by Advanced Innovation Group Pro Excellence (AIGPE). The program offers a practical perspective of Reliability Management, Risk Management, and Risk Measurement in business processes. The Failure Mode and Effects Analysis (FMEA) methodology is a methodical and systematic technique that helps in identifying predictable failure modes and either eliminates them or at least minimizes them. This course is accredited by the internationally recognized Continuing Professional Development (CPD) Certification Service and offers 2 official PDUs/CPDs/CEUs upon request.

The FMEA Specialist Certification Course is designed for individuals who have at least a basic understanding of their business processes and potential failure modes. The program is not for beginners who have no understanding of their business processes or those looking for advanced FMEA techniques. The course is structured with simplicity and seamless progression in mind, featuring over 1.5 hours of on-demand video, over 45 lectures, over 40 supplemental resources, and several activities.

The course is divided into eight sections, covering different FMEA concepts. The lectures offer bite-sized information and cover the do’s and don’ts of FMEA. Each section is well-rounded with a section objective, concept discussion, practical examples, and an activity or quiz followed by an apt summary. The training presentation used in every lecture is provided as a downloadable pdf, with over 40 downloadable files available for students.

The course teaches individuals how to construct an FMEA and facilitates discussions, quantifies risk, corrects high-risk situations, reevaluates risk, and visualizes FMEA rankings. Individuals will learn how to become effective at Risk Management and Risk Maintenance, get access to the FMEA template, and complete their own first FMEA.

4. Reliability and Maintenance Engineering – FMEA by Jarrod Austin (Udemy)

The Reliability and Maintenance Engineering – FMEA Course is a mechanical engineering approach to risk management of plant and machinery. The course explores the lean tool of Failure Mode and Effects Analysis (FMEA/FMECA), a universal method for assessing underlying risk. The course delves into the FMEA process in detail, identifies ways to accelerate the process through educated assumptions, and focuses on delivering a more reliable plant.

The content of the course is based around the industry recognized International Standard for The Study of Failure Mode Effect Analysis (FMEA/FMECA) EN 60812. A key element of the course is walking through a working example from start to finish. The tools and templates introduced and used during the course will be available to the students so they can embark on their own FMEA studies.

The course philosophy and approach is based on the methodology and tools used by the instructor in their core job as an Engineering Reliability Manager. The content is designed to be comprehensive but also concise with practical examples. The instructor believes that students should not have to sift through hours of online content to extract the key points.

The instructor has over 15 years of experience in engineering and maintenance, complemented by a Mechanical Engineering Degree and industry recognized qualifications and certifications including CMRP – “Certified Maintenance and Reliability Professional” and CMSE – “Certified Machine Safety Expert”.

The course content is divided into sections, which include Failure Mode and Effect Analysis, FMEA, and its influence on Engineering Activity, a Working Example, Test Your Knowledge, and Course Summary. The working example is a key element of the course, as it allows students to apply the FMEA process from start to finish.

In summary, the Reliability and Maintenance Engineering – FMEA Course is an essential tool for any engineer looking to improve the reliability of a plant or system. The course is based on an industry recognized standard and is taught by a trusted and experienced instructor with practical examples to enhance the learning experience.

5. Design Failure Mode Effect Analysis – Concepts & Practice by Mufaddal Rasheed (Udemy)

The Design Failure Mode Effect and Analysis (DFMEA) course, taught by Mufaddal Rasheed, aims to teach mechanical design engineers about the fundamentals of preparing a DFMEA, an important tool for developing reliable and safe designs. The course covers the need for a DFMEA, defining failure modes, cause and root cause analysis using Fishbone diagrams, and the evaluation of risk. Additionally, the course covers design prevention control and design detection control, grading of severity, occurence and detection, the systematic process of DFMEA, as well as preparing B and P diagrams with multiple examples. A DFMEA walkthrough of a Bicycle is also included, as well as exercises for learning by doing.

This course is well suited for mechanical design engineers or aspiring students who want to learn how to design effectively and consider possible failure modes. The class focuses on the concepts and underlying reasoning rather than a descriptive approach, making it a critical skill to develop for career growth and innovation. The course content is divided into Introduction, Basics of DFMEA, Boundary Diagram, Parameter Diagram, DFMEA of a Bicycle, Test your knowledge, and Bonus Section.

6. AIAG-VDA FMEA Training by Nilakantasrinivasan Janakiraman (Udemy)

The AIAG-VDA FMEA Training Course, led by instructor Nilakantasrinivasan Janakiraman, offers comprehensive training on the latest universal FMEA format. This new format, developed by AIAG and VDA, replaces the existing AIAG FMEA Edition 4 and incorporates the best practices of both organizations.

The course is specifically designed for those in the automotive sector, including product, process, and quality managers/engineers from OEMs and suppliers. Manufacturing engineers from other sectors who aspire to move into the automotive industry, as well as mechanical, production, and manufacturing engineering students, will also benefit from the course.

The course provides a list of key changes between AIAG FMEA Edition 4 and AIAG-VDA FMEA, as well as three case studies (DFMEA, PFMEA, and FMEA MSR) to demonstrate the new 7-step approach, application of Five-T’s during the planning phase, and usage of Action Priority Tables.

Although beneficial for those new to FMEA, foundational knowledge is advantageous. The course content and sections include an introduction to AIAG-VDA FMEA New Edition, DFMEA case study, process FMEA case study, and FMEA MSR case study.

7. FMEA 2022- The Complete FMEA Training Course for Beginners by George Smarts (Udemy)

The FMEA 2022 course is designed to provide beginners with a comprehensive understanding of risk management using Failure Mode Effects Analysis (FMEA). The course is instructed by George Smarts and is intended for individuals who are just starting out in the field. The course is structured to be practical and hands-on.

The course is unique in that it is primarily focused on actual practice with examples. Students will learn how to apply FMEA right away, and best practices for each step of the process will be shared so that students can become experts. The course is designed to explain each component of an effective FMEA with examples.

The course is divided into two parts: theory and practice. In the theory section, students will learn what FMEA is, why it is used, the different types of FMEA, when to conduct an FMEA, and the history of the tool. In the practice section, students will learn how to define the scope of an FMEA project, best practices for assembling the FMEA team, what documents to review before starting, how to identify all the steps in the process, how to create an FMEA worksheet, how to assign relevant ratings for the RPN score, what to keep in mind for listing recommended actions, and who is responsible for the actions.

Enrolling in the course gives students lifetime access to the course and all future updates. The course consists of 2 hours of high-quality, up-to-date video lectures that are practical and easy to follow. The course aims to provide students with step-by-step instructions on how to conduct an effective FMEA.

The course is divided into four sections: Introduction, The Basics, Project – Let’s create our first Process FMEA, and Next Steps. Overall, the FMEA 2022 course is a practical, hands-on course that is intended for beginners who want to learn how to conduct an effective FMEA.

8. Failure Mode and Effect Analysis based on AIAG VDA FMEA . by Raghavendran Srinivasan (Udemy)

The course titled “Failure Mode and Effect Analysis based on AIAG VDA FMEA” is instructed by Raghavendran Srinivasan. The course aims to provide a step-by-step approach to eliminate or reduce the product design related risks through the effective implementation of FMEA. The course content includes an introduction to the latest AIAG VDA FMEA Handbook, understanding the seven-step methodology, case studies, and examples to achieve mastery in DFMEA.

The course covers how to construct a Boundary diagram, Function Tree, Characteristics Matrix, and P- Diagram. It also teaches how to evaluate risks based on severity, occurrence, detection, and action priority. Additionally, the course provides knowledge on how to mitigate risks through prevention and detection controls, including different types of prevention and detection controls.

The course is divided into several sections, including an introduction, DFMEA- seven-step overview, planning and preparation, structure analysis, function analysis, failure analysis, risk analysis, optimization, and results documentation. The course concludes with a summary of the topics covered in the course.

Overall, this course provides comprehensive knowledge of effective product risk management through the implementation of DFMEA based on the latest AIAG VDA FMEA handbook. The course is suitable for individuals who want to enhance their skills in product risk management, especially those involved in the product design process.

9. FMEA Methodology from A to Z by Hamza Arif (Udemy)

The FMEA Methodology from A to Z course provides a comprehensive and step-wise approach to help professionals design a reliable and manageable process. This course is suitable for individuals who want to identify areas of the process that may be at risk for failures, determine the degree of threat, and address potential failures to mitigate and eliminate their effects. The course covers important topics like risk estimation, risk mitigation, and PFMEA.

The course is designed to provide a strong understanding of FMEA and equip individuals with the necessary tools and methods to apply this knowledge in real-world scenarios. The course includes quality and lean tools for process and failure analysis like Ishikawa, PDCA, and Process Flow Analysis. It is highly recommended for those wishing to gain Six Sigma Green or Black Belt certification or pursue careers in FMEA subject matter expertise, process improvement, Kaizen workshops, quality or risk management, or consultancy.

The course is different from other resources on FMEA as it provides a structured approach with real-life examples that help individuals apply the methodology systematically and methodically. The course is well-designed, concise, and easy to grasp. It doesn’t offer a blind guide to fill an Excel Sheet but focuses on understanding the concepts behind the FMEA Form Sheet.

The course is well-structured into six modules, an Introduction, and five modules that address each step of the FMEA Methodology. Each module includes readings, discussions, and lecture videos to help individuals understand the material and concepts studied. After each module, individuals can apply the gained knowledge straight away in their work and have access to examples and downloadable templates to apply it to their process. The course also includes tips and tricks on how to create an efficient and robust FMEA.

This course is suitable for students from all levels, whether they are newcomers in the FMEA world, want to broaden their knowledge, or have FMEA experience but want to challenge their knowledge and look at the method from a five-step approach angle.

10. Design Review Based on Failure Mode – Risk Managment by Dr. Rauf Tailony (Udemy)

The “Design Review Based on Failure Mode – Risk Management” course, instructed by Dr. Rauf Tailony, aims to teach participants the DRBFM process. DRBFM is a cross-functional discipline used to evaluate proposed changes to designs by problem-solving, proactively searching for hidden issues in new designs, and preventing recurrence related to problem-solving methodology. Toyota considers DRBFM as their secret weapon to delivering durable and trusted products.

The course is designed for fresh graduates looking to acquire DRBFM skills that can help them land jobs in design and quality. It is also beneficial for managers as it can help them save time in design and development reviews and validate processes by identifying weak links in their team structure.

The course content is divided into six sections that include an introduction, DRBFM overview, DRBFM process review, DRBFM practical example, DRBFM tips and tricks, and a project. The course will provide participants with the necessary knowledge and skills to advance their approach towards delivering high-quality product and process design.